Ultrapure Water Purification System

Ultrapure Water Purification System
Details:
Processing technology: reverse osmosis
RO membrane: USA DOW
Membrane maintenance: CIP cleaning system
RO design basis: USA DOW software -- WAVE
Stable operation & water quality, PLC & HMI control.
Online conductivity monitoring for output water.
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Description
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The Ultrapure Water Purification System is designed to provide water with the highest level of purity, typically with resistivity greater than 18.2 MΩ·cm, making it ideal for industries requiring the strictest water quality standards. This advanced system combines Reverse Osmosis (RO) and Electrodeionization (EDI) technologies to produce ultrapure water (UPW), ensuring that water is free from dissolved salts, organic materials, bacteria, and other contaminants.

 

Key Features

 

High Purity Water Production:

The system produces ultrapure water that meets the stringent requirements for industries such as semiconductor manufacturing, pharmaceutical production, food processing, and laboratory research. The water meets resistivity levels of >18.2 MΩ·cm, essential for sensitive processes.

Two-Stage Purification Process:

Reverse Osmosis (RO): The first stage utilizes reverse osmosis to remove dissolved solids, salts, and organic matter from the water, reducing Total Dissolved Solids (TDS) by up to 99%.

Electrodeionization (EDI): The second stage uses EDI technology to further remove remaining ions and produce ultrapure water without the need for chemical regeneration. The continuous regeneration process is powered by an electric field, making it an eco-friendly and sustainable solution.

Chemical-Free Regeneration:

Unlike traditional ion-exchange systems, the EDI stage operates without chemicals, making the system environmentally friendly and reducing operational costs associated with chemical handling and disposal.

Polishing and Final Filtration:

Optional polishing filters and UV sterilization ensure that the final water output is free from any residual microorganisms, particles, or trace organic material, providing sterile and ultrapure water for critical applications.

Real-Time Water Quality Monitoring:

The system includes continuous monitoring for key water quality parameters, including resistivity, Total Organic Carbon (TOC), and particle counts, ensuring that the purified water consistently meets the required standards for purity.

 

Applications

 

Semiconductor Manufacturing:

Ultrapure water is essential for cleaning semiconductor wafers, rinsing printed circuit boards (PCBs), and ensuring high-quality microchip production by preventing contamination from impurities.

Pharmaceutical and Biotech Industries:

Used in the production of pharmaceuticals, where ultrapure water is required for drug formulation, equipment cleaning, and ensuring the highest standards of hygiene and safety.

Food and Beverage Industry:

Provides purified water for ingredient preparation, equipment cleaning, and product formulation, ensuring quality, consistency, and safety in food products such as beverages, dairy, and packaged foods.

Laboratories and Research:

Essential in analytical chemistry and microbial testing, where even trace contaminants can interfere with experimental results and tests.

 

Advantages

 

Reliable and Consistent Performance:

The RO-EDI system ensures reliable, high-purity water for continuous industrial operations without interruption.

Eco-Friendly:

The chemical-free regeneration process and reduced energy consumption make this system more sustainable and environmentally responsible than traditional water purification methods.

Cost-Effective:

Low operating costs due to reduced chemical use, maintenance, and water waste. The system provides long-term cost savings by eliminating the need for frequent chemical regeneration and manual intervention.

Minimal Maintenance:

Designed with low-maintenance requirements, the system's automated processes and self-regenerating components make it easy to operate, reducing downtime and labor costs.

 

Specifications

 

Resistivity

>18.2 MΩ·cm

Total Dissolved Solids (TDS)

<10-20 ppm

Silica

<0.05 ppm

Total Organic Carbon (TOC)

<10 ppb

Particulate Contaminants

<1 ppb

 

This Ultrapure Water Purification System is the ideal solution for industries that require high-quality, purified water to meet critical production, safety, and quality standards. By leveraging RO and EDI technologies, this system provides an environmentally friendly, efficient, and sustainable solution for producing ultrapure water with minimal operational costs and maintenance requirements.

 

Successful Cases

 

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product-850-638
product-850-638

 

Our Service

 

a.We provide full technical support and after equipment installation.
b.We help to train operator of the system. And detailed operating manual is provided.
c.7*24 hours phone assistance on technical support.
d.We provide consumable and spare parts in the long-term for cost price.

 

Guarantee

 

a.All systems delivered to customers are carefully examined and pipe tested.
b.All systems enjoy 12 MONTHS warranty ever since B/L date.

 

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