Product Overview
The High Frequency Ultrasonic Cleaner is designed for precision cleaning applications requiring removal of microscopic contaminants from delicate components. The system uses high-frequency ultrasonic waves (typically 80–200 kHz) to generate cavitation bubbles in a cleaning solution, effectively removing oils, particles, dust, and residues from complex surfaces without damaging sensitive parts.
High-frequency ultrasonic cleaning is widely used in electronics, semiconductor, optical, medical, and precision manufacturing industries.
Working Principle
The ultrasonic generator converts electrical energy into high-frequency signals that drive ultrasonic transducers. These transducers create vibrations in the cleaning liquid, producing microscopic cavitation bubbles. When the bubbles collapse, they generate tiny shock waves that remove contaminants from the surfaces of parts being cleaned.
Higher ultrasonic frequencies produce smaller cavitation bubbles, enabling gentle yet highly effective cleaning for precision components.
Technical Specifications
|
Item |
Specification |
|
Ultrasonic Frequency |
80 kHz – 200 kHz |
|
Ultrasonic Power |
300 – 3000 W (depending on tank size) |
|
Tank Capacity |
10 – 200 Liters (customizable) |
|
Tank Material |
SUS304 / SUS316 Stainless Steel |
|
Temperature Range |
Ambient – 80°C |
|
Heating Power |
1 – 6 kW |
|
Power Supply |
220V / 380V, 50–60 Hz |
|
Control Type |
Digital / PLC (optional) |
|
Timer Range |
1 – 99 minutes or continuous |
Main Components
- Ultrasonic cleaning tank
- Ultrasonic transducers
- Ultrasonic generator
- Heating system with temperature control
- Digital control panel
- Stainless steel housing
- Drain valve and overflow system
Optional components:
- Filtration system
- Oil skimmer
- Automatic lifting system
- Multi-tank cleaning line
Applications
High frequency ultrasonic cleaners are used for:
- Electronics and PCB cleaning
- Semiconductor component cleaning
- Optical lens and precision glass cleaning
- Medical instrument cleaning
- Jewelry and watch parts cleaning
- Precision metal parts cleaning
- Laboratory equipment cleaning
Key Features
- High-frequency precision cleaning
- Uniform cavitation distribution
- Gentle cleaning for delicate components
- Adjustable temperature and cleaning time
- Durable stainless steel construction
- Low maintenance and reliable operation
Advantages
- Removes microscopic particles and residues
- Cleans complex geometries and micro-holes
- Reduces manual cleaning labor
- Improves product quality and consistency
- Suitable for high-precision industrial cleaning
Optional System Configuration
- Multi-stage ultrasonic cleaning system
- DI water rinsing tanks
- Hot air drying system
- Automatic conveyor cleaning line
- Frequency sweep technology
Installation Requirements
- Stable power supply
- Clean operating environment
- Adequate drainage system
- Proper ventilation for heated cleaning processes
Typical Cleaning Line Layout
Ultrasonic Cleaning Tank → Rinse Tank → DI Water Rinse → Drying System
Successful Cases
Our Service
a.We provide full technical support and after equipment installation.
b.We help to train operator of the system. And detailed operating manual is provided.
c.7*24 hours phone assistance on technical support.
d.We provide consumable and spare parts in the long-term for cost price.
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