Industrial Ultrasonic Parts Cleaner

Industrial Ultrasonic Parts Cleaner
Details:
Product Type: High Frequency Ultrasonic Cleaner
Frequency Range: 80–200 kHz
Application Industries: Electronics, Semiconductor, Optical, Medical, Precision Manufacturing
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Description
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Overview

 

The Industrial Ultrasonic Parts Cleaner is a high-capacity, heavy-duty cleaning system engineered for removing contaminants from metal, plastic, and composite components in industrial environments. Utilizing advanced ultrasonic cavitation technology, the system delivers deep, uniform cleaning by effectively eliminating oils, grease, carbon deposits, rust, and particulates from even the most complex geometries.
Designed for continuous operation and high throughput, this equipment is ideal for manufacturing, maintenance, and precision cleaning applications.

 

Working Principle

 

The cleaner uses ultrasonic transducers to convert electrical energy into high-frequency sound waves (typically 28 kHz or 40 kHz) transmitted through a liquid cleaning medium. These waves create millions of microscopic cavitation bubbles that rapidly collapse, generating localized high-energy micro-jets.
This process removes contaminants from surfaces, blind holes, threads, and internal cavities without mechanical abrasion or damage to the parts.

 

Key Features

 

Heavy-Duty Ultrasonic System

  • Frequency options: 28 kHz (strong cavitation) / 40 kHz (fine cleaning)
  • High-power output ensures fast and efficient cleaning
  • Uniform ultrasonic distribution across the tank

Large Capacity & Modular Design

  • Tank sizes available from 30L to 1000L+
  • Suitable for batch cleaning of large or multiple components
  • Customizable configurations for different production needs

Integrated Heating System

  • Adjustable temperature up to 80°C or higher
  • Enhances removal of oil, grease, and industrial residues
  • Improves detergent effectiveness

Advanced Filtration & Circulation

  • Multi-stage filtration removes contaminants from cleaning solution
  • Continuous circulation system ensures consistent cleaning quality
  • Optional oil skimmer for separating floating oil

Intelligent Control System

  • Digital or PLC-based control with touchscreen interface
  • Adjustable cleaning time, temperature, and ultrasonic power
  • Programmable cleaning cycles for automation

Durable Industrial Construction

  • Fabricated from SUS304 / SUS316 stainless steel
  • Corrosion-resistant and suitable for harsh industrial environments
  • Reinforced tank structure for long service life

Safety & Protection Features

  • Overheat protection
  • Low liquid level protection
  • Electrical overload protection
  • Emergency stop function

 

Applications

 

Widely used across multiple industries:

Manufacturing & Engineering

  • Machined components, molds, dies
  • Bearings, gears, valves

Automotive & Aerospace

  • Engine parts, fuel systems
  • Precision aerospace components

Metal Processing

  • Degreasing and descaling of metal parts
  • Pre-treatment before coating or plating

Electronics & Precision Parts

  • PCBs and electronic assemblies
  • Precision mechanical components

 

Typical Specifications

 

Capacity

30L – 1000L+ (customizable)

Ultrasonic Frequency

28 kHz / 40 kHz (optional 80 kHz)

Ultrasonic Power

600W – 6000W+

Heating Power

1 kW – 12 kW

Temperature Range

20°C – 80°C

Control System

Digital / PLC Touchscreen

Tank Material

SUS304 / SUS316 Stainless Steel

Power Supply

220V / 380V, 50/60 Hz

 

Advantages

 

  • Deep and uniform cleaning of complex parts
  • High efficiency for industrial-scale operations
  • Non-destructive cleaning process
  • Reduces labor and operational costs
  • Improves product quality and consistency

 

Optional Features / Customization

 

  • Multi-stage cleaning system (wash + rinse + dry)
  • Conveyor or automated transfer system
  • Robotic loading/unloading
  • Vacuum drying system
  • Multi-frequency ultrasonic operation
  • Explosion-proof configuration

 

Package Includes

 

  • Industrial Ultrasonic Cleaner Unit
  • Stainless Steel Basket / Fixtures
  • Control System (Digital or PLC)
  • Drain System
  • User Manual

 

Summary

 

The Industrial Ultrasonic Parts Cleaner is a powerful, reliable, and scalable solution for demanding industrial cleaning applications. With its advanced ultrasonic technology, robust construction, and customizable features, it ensures superior cleaning performance, increased productivity, and long-term operational efficiency.

 

Successful Cases

 

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Our Service

 

a.We provide full technical support and after equipment installation.
b.We help to train operator of the system. And detailed operating manual is provided.
c.7*24 hours phone assistance on technical support.
d.We provide consumable and spare parts in the long-term for cost price.

 

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